Smart condition monitoring systems for less downtime and better OEE

▲ Tech up

• Real-time condition data acquisition for the robot's energy supply system
• Smart breakage detection enables immediate maintenance
• Longer service for cable packages

▼ Cost down

• Direct connection to PLC customer control system without additional software costs
• Avoid unplanned downtime
• Prevent total failure if individual chain links break

• The CF.P sensor measures the tensile forces on the cables
• Permanently increased tensile forces can lead to cable damage and in the worst case, cable fire
• The CF.P sensor identifies maintenance that has been carried out incorrectly on the cables
• Data is stored on an SD card and can be read out for analysis

▲ Tech up

• Cable-linked condition monitoring with service life percentage display
• Direct PLC connection via potential-free contacts
• Suitable for harsh, dark, or dirty environments

▼ Cost down

• 80% cost reduction due to direct connection
• Maintenance cost reduction 
• Avoid unplanned downtime

• Avoid unplanned system downtime due to cable failures when using chainflex® cables outside the chainflex® guarantee conditions!
• Detect mechanical stress of chainflex® cables under extreme operating conditions at an early stage.
• Plan maintenance work cost-effectively in advance

• Provides secure guidance for the EC.B cable
• Secure stability, even with thick cables and hoses

Sensors for EC.P and CF.P 

► Simple machine data acquisition
► Detects blockages or misalignments 
► Prevents costly machine failures and downtime
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:

• EC.P sensor unit (DMS force sensor)
• Connecting cables
• i.Sense evaluation module 
• ComBox

Retrofit kit EC. P for Swim-Element with IS.EG.WZ.01.01.0, IS.EG.WZ.02.01.0 or IS.EG.WZ.03.01.0

- EC.B Sensor Unit type.A and type .B
- EC.B roll sensor +/- 499 mm

- Load cell 200 kg,
- Load cell 1t,
- Load cell 2t

- EC.B mounting unit for roll sensor (for crossbar .385)
- EC.B mounting unit for roll sensor (for crossbar .450)

Select the required switch cabinet components here by designation or article number:

• i.Sense - Modules for one Force-Sensor (EC.P or CF.P)
• i.Sense - Modules for four Sensors  (up to 2x EC.P or CF.P - Sensors und up to 2x Break-Sensors EC.B)
• i.Cee Top-hat Module) 
• 4G - Modem
• ComBox for superwise
• Connection cable i.Sense <-> i.Cee (USB A to micro USB)

► Simple machine data acquisition
► Detects chain breaks and other movement errors immediately 
► Prevents expensive repair costs
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:

• EC.B Sensor box incl. elasticity free polymer rope
• Assembly elements and connecting cables
• i.Sense evaluation module 
• Potential-free connection to PLC

• Status information recognizable via color change
• without electrical components
• Simple installation

Note: Please note ‘Product description’ before selecting! 

Is used in conjunction with the sensor unit IS.EC.B.SU.04.BETA (from 35 metres chain length).
Serves to safely guide the EC.B rope